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Revolutionizing the Protein Industry Through the Power of Digitalization

Unlocking operational improvements across the board with connected technologies and data-driven insights.

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People talking over Pharma production line

In the rapidly evolving industrial landscape in food and beverage, the transformative impact of digitalization is becoming increasingly evident. From boosting productivity and efficiency to enhancing agility, yield, customer/market response and quality, the advantages of embracing contemporary technology are undeniable.

And the benefits of digitalization are apparent throughout the entire lifecycle of technology. From conception and design through simulation, testing, fabrication, operation, maintenance, and upgrades, every stage becomes faster, more efficient, and closer to perfection. The key lies in leveraging digital tools and architectures that align with the demands and dynamics of the specific market.

 

Protein growth

One such booming market is animal protein, which, according to Expert Market Research

, is projected to grow at a CAGR of 4.10% between 2023 and 2028. To maximize profitability in the face of this growing demand, companies must modernize and fully embrace the capabilities of digitalized architectures; and this journey begins with a holistic approach, considering both internal and external stimuli.

The protein industry, like many others, faces challenges, such as supply chain volatility, rising costs, labor shortages, increased demand for product variation, and stringent sustainability regulations. Yet, these challenges are also opportunities for improvement. Rockwell Automation provides holistic solutions throughout the technology lifecycle, addressing design, testing, production, and beyond.

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Multi-stage solutions

At the design stage, companies must strive for the best possible speed, accuracy, and efficiency, not just in terms of teamworking and collaboration, but also with regards to the tools they use for simulation and virtualization. It is here that FactoryTalk® Design Studio™ software excels, as it fosters closer, faster and more productive design team collaboration. While for simulation and virtualization, Emulate3D™ Virtual Commissioning software and FactoryTalk® Logix Echo software will both help reduce development times.

In the operation phase, flexibility is a core request from machine designers and end users. Gone are the days of one machine for one role; users want machines that can rapidly adapt between batches and product types, which means that anything that is fixed pitch or non-adaptable immediately cuts agility. For this reason, for product transportation, multiple industries are recognizing the benefits of intelligent track systems, which offer maximum flexibility and adaptability – coupled to near-infinite programmable motion profiles. Rockwell Automation meets this requirement at all scales with its iTRAK®, MagneMover® LITE, and QuickStick® independent cart technologies.

Finally, at the maintain stage, service and support offerings are also enhanced through digital capabilities. Operational data and the associated communication pathways can be used to monitor, record, and analyze asset information; and should remedial action be required, secure remote connections can be established to tackle issues. The data can also be used for analytics purposes, to improve overall equipment effectiveness (OEE), reduce downtime, and enhance quality. To achieve these aims – and more – our FactoryTalk® software suite offers a broad spectrum of dedicated, but highly connected platforms, including FactoryTalk® AssetCentre, FactoryTalk® Remote Access™, and FactoryTalk® Analytics™ software.

Sustainable operations

The digital revolution extends to sustainability too, where operational insights contribute to environmental initiatives. A connected digital chain, involving up- and downstream companies, builds supply chain resilience. Rockwell Automation's recent acquisitions, AVATA and Plex, further enrich the supply chain management and smart manufacturing capabilities available to customers.

 

Evolve at your own pace

While the benefits of digitalization are substantial, the path to adoption may seem steep. However, help is available at every stage, and step-by-step rollouts are prevalent across various sectors. The key is to embark on the digital journey at a pace that suits you, ensuring it becomes an integral link in its own digital chain.

As the protein industry continues to evolve, staying ahead requires embracing the transformative power of digitalization. For a deeper dive into the world of digital transformation and its real-life applications, download our comprehensive eBook, which expands on the insights shared in this blog through illustrative case studies and use cases.

Published February 9, 2024

Topics: Food & Beverage

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