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10 Electrical Safety Mistakes to Avoid

These quick tips on personal protective equipment, tools and safety culture can help you prevent common mistakes made when taking electrical measurements.

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Welder at an industrial facility with blue sparks.

From Fluke Corp.

Anyone who makes their living by working with electricity quickly develops a healthy respect for anything with even a remote chance of being "live." Yet, the pressures of getting a job done on time or getting a mission-critical piece of equipment back online can result in carelessness and uncharacteristic mistakes by even the most seasoned electrician.

The following list was developed as a quick reminder of what not to do when taking electrical measurements. Pay attention to three specific categories when thinking about the most common mistakes made when taking electrical measurements: personal protective equipment, tools and the culture of safety.

Personal Protective Equipment

Having the right equipment to keep you safe comes first.

#1. Don’t leave your safety glasses in your shirt pocket. Take them out. Put them on. It's important. The same goes for taking the time to put on insulated gloves and flame-resistant clothing. All these steps fall under wearing proper personal protective equipment

(PPE). Follow the table method to figure out what level of gear you need, as detailed by NFPA 70E® Standard for Electrical Safety in the Workplace
.

#2. Don’t work on a live circuit. De-energize the circuit whenever possible. If the situation requires you to work on a live circuit, use properly rated tools paired with the correct PPE for the environment. Make sure you wear safety glasses or a face shield and insulated gloves, remove watches or other jewelry, stand on an insulated mat and wear flame-resistant clothing, not regular work clothes.

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Tools

Once you’re geared up and appropriately protected, it’s just as important to make sure the tool in your hand is the right one for this situation, and the test tool and its accessories are safe to use.

#3. Don’t replace the original fuse with a cheaper one. If your digital multimeter meets today's safety standards, that fuse is a special safety sand fuse designed to pop before an overload hits your hand. When you change your meter fuse, be sure to replace it with an authorized fuse

.

#4. Don’t use the wrong test tool for the job. It's important to match your digital multimeter

(DMM) to the work ahead. Make sure your test tool holds the correct CAT rating for each job you do, even if it means switching DMMs throughout the day.

#5. Don’t grab the cheapest meter on the rack. You can upgrade later, right? Maybe not, if you end up a victim of a safety accident because that cheap test tool didn't contain the safety features it advertised. Look for independent laboratory testing marks on your test tools to ensure they have been proven to handle what they’re advertised at.

#6. Don’t neglect your leads. Test leads are an important component of DMM safety. They’re an extension of your test tool. Make sure your leads match the CAT level of your job as well as the tool. Look for test leads

 with double insulation, shrouded input connectors, finger guards and a non-slip surface.

#7. Don’t hang onto your old test tool forever. Today's test tools contain safety features that were unheard of, even a few years ago. Even if your old test tool is still working, many of the new features, both safety and test features, can be well worth the cost of an equipment upgrade.

Culture of Safety

How your company thinks about and learns about safety influences how individuals conduct their work and what the culture of safety

round them looks like. Mistakes are made when you’re pushed to work too quickly, or when new employees aren’t properly trained.

Electrical engineers wearing safety helmets checking machine at automotive warehouse.
Podcast
Trends in Electrical Safety: What Electricians Say

** 2 Consecutive Awards for Best Podcast, 2022 & 2023 APEX Awards of Publication Excellence

In this “Automation Chat" podcast from The Journal, Executive Editor Theresa Houck chats with Michael Crepps, Product Application Specialist at Fluke Corp., about the results of Fluke’s 4th Annual Electrical Safety Survey identifying trends in how electrical workers feel about workplace safety-related topics. Learn about key takeaways, including the need for more training, development of a strong safety culture and knowledge sharing. Also discover some surprising findings.

And as always, get your family-friendly, silly Joke of the Day.

Listen on your favorite podcast app or on the web, or watch the conversation on YouTube.

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Watch Now

#8. Don’t use a bit of wire or metal to get around the fuse all together. That may seem like a quick fix if you're caught without an extra fuse, but that fuse could be all that ends up between you and a spike headed your way.

#9. Don’t fail to use proper lockout/tagout (LOTO) procedures. Remember to follow the correct steps to remove power from an electrical circuit or panel, and to lock out and tag the panel or circuit, so that no one can re-energize it while work is in progress. LOTO procedures

are detailed as part of NFPA 70E.

#10. Don’t keep both hands on the test. This is vital and worth repeating: do not keep both hands on the test. When working with live circuits, remember the old electrician's trick to keep one hand in your pocket. That lessens the chance of a closed circuit across your chest and through your heart. Hang or rest the meter if possible. Try to avoid holding it with your hands to minimize personal exposure to the effects of transients.

Based in Everett, Washington, Fluke Corp.

is a Rockwell Automation Technology Partner. The company manufactures, distributes and services electronic test tools.

 

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Topics: The Journal Industrial Maintenance & Support Electrical Safety Lockout Tagout
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