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5G and the Future of Augmented Reality in an Industrial Setting

Discover the transformative power of 5G and augmented reality in manufacturing. Boost efficiency, safety, and training while empowering connected workers. Unlock the potential of AR.

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A women in a modern office environment wearing an augmented reality headset and reaching out to touch something in the air.

The manufacturing industry is constantly evolving and enhancing its capabilities through cutting-edge technology, with 5G positioned to play a crucial role in driving this transformation. Although 5G is just one component, its integration within various aspects of a manufacturing facility underscores its potential for significantly impacting operations. One key area where 5G can make a notable difference is in promoting and enabling the adoption of augmented reality (AR).

The incorporation of 5G technology, in conjunction with augmented and virtual reality technologies, is becoming increasingly prevalent in standard manufacturing processes as companies recognize the myriad benefits. 5G-enabled wireless AR headsets empower workers and operators with untethered access, streamlining their ability to connect with and troubleshoot machines more effectively. Real-time communication is relayed to AR devices without any loss in speed, resulting in enhanced efficiency and safety. Moreover, this innovative technology offers a solution to the ongoing skills shortage plaguing the manufacturing industry.

Supercharging AR with 5G Connectivity in Manufacturing

In manufacturing, accessing specialized expertise can be a recurring source of frustration, considering the numerous moving parts and the specific knowledge required to operate a wide array of devices, machines, or processes. Maintaining a comprehensive skillset within a facility is neither feasible nor practical, as engineers and manufacturing personnel typically have distinct areas of expertise. This specialization can make it inefficient, costly, and wasteful to retain all the necessary skills on-site, especially when some of these abilities may only be needed under certain circumstances.

 
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AR technology effectively addresses this expertise gap. By leveraging an AR-powered headset or device connected via 5G, experts from around the world can offer round-the-clock support while viewing what the on-site operator sees. This real-time connection enables them to provide precise guidance and direction to the worker, ensuring tasks are completed accurately and efficiently. Furthermore, AR allows experts to virtually highlight specific areas or tools when guiding an individual through a task, offering the worker enhanced clarity on their objectives and how to perform the task, along with a visual representation in real-time.

The integration of AR and 5G also allows for more effective remote collaboration between teams, leading to faster problem-solving and improved communication. For instance, a design team in one location can work seamlessly with a production team in another, ensuring that any design changes or challenges are addressed efficiently and without delay.

Moreover, the combination of AR and 5G reduces downtime by facilitating rapid response to equipment issues. Instead of waiting for a specialist to arrive on-site, an expert can immediately assess the situation through the AR headset, identify the problem, and provide the necessary instructions to resolve the issue.

Boosting Learning and Upskilling with AR

While AR technology is instrumental in troubleshooting and maintaining machinery, its application as a training and educational tool can yield significant benefits, revolutionizing the way employees learn and develop skills within the manufacturing sector.

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AR helps individuals gain a deeper understanding of machines and acquire hands-on experience with specific equipment or systems in a safe, controlled environment. This gives users the chance to pilot techniques, test theories, and receive training without jeopardizing machine integrity or compromising productivity. AR facilitates a comprehensive understanding of machinery by offering immersive training simulations with a higher degree of specificity and detail than previously possible. As a result, individuals exhibit greater confidence and competence when performing tasks in real-world settings, having already practiced in an augmented environment.

Additionally, AR can provide personalized learning experiences tailored to each individual's pace, learning style, and knowledge level. This customized approach ensures that employees receive the most relevant and effective training, allowing them to excel in their roles and contribute more significantly to the company's success.

Integrating AR and 5G connectivity into the training process can also lead to cost savings for manufacturers, as it reduces the need for physical training equipment and resources, while allowing for more efficient and flexible training schedules. This can result in a more skilled workforce, capable of adapting quickly to new technologies and processes as they are introduced.

As people become more accustomed to engaging with 5G and AR in their daily lives, they will naturally expect to incorporate these technologies in their professional roles. Manufacturers should view AR capabilities and 5G connectivity as the logical next step in the ongoing evolution of industrial processes. Embracing these advancements not only benefits workers by providing them with the most up-to-date training methods but also enhances machine performance and ultimately, the company's bottom line.

Empowering the Connected Worker

The connected worker and smart facility concepts are evolving, driven by technology with the potential to revolutionize the way manufacturers operate. 5G and AR are two complementary technologies that enhance operations and deliver benefits such as increased efficiency, safety, skill development, and optimized performance.

By adopting these technologies, manufacturers empower their workforce with instant access to information and expert guidance, facilitating faster decision-making, better communication, and increased collaboration. The integration of 5G and AR technologies enables the creation of a digital twin, providing a virtual replica of the physical space and processes for predictive maintenance, remote monitoring, and optimization.

The connected worker can utilize AR technology to access real-time data and analytics, helping to identify potential bottlenecks, inefficiencies, and areas for improvement. This information can be used to proactively address issues, optimize workflows, and drive continuous improvement throughout the organization.

By embracing 5G and AR technologies, manufacturers not only maximize the potential of their workforce and equipment but also position themselves to stay competitive and agile in response to market demands. As Industry 4.0 shapes the future of manufacturing, the connected worker will play an increasingly vital role in driving innovation, productivity, and growth.

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Published October 19, 2023


Sachin Mathur
Sachin Mathur
EMEA Director, Software & Control Business Segment, Rockwell Automation
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