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Case Study

Kenmec Mechanical Adopts Emulate3D Visualization in Logistics Applications

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KENMEC Mechanical Engineering Co., Ltd. was established in 1976 in Taiwan. It was reformed and reorganized in March 1985. It has more than 15 related companies, seven service bases and nearly 40 patent inventions. It has many years of engineering experience in various processes of the industry. The low cost of engineering equipment and the competitive advantage of the market make the customer's products more competitive in the market.

Challenge
  • Too much time spent on building a logistics system and back-and-forth communication in early stages
  • Unnecessary potential costs incurred by overdesign or under design of logistics
  • Need for continued software adjustments at logistics site
Solution
  • Emulate3D™
Result
  • Accelerate efficiency of initial logistics system setup
  • Optimize logistics design to reduce costs
  • Shorten the time for software and hardware setup at logistics site to enhance efficiency and quality of communication on the business side
  • Reduced project timelines by approximately 20%

Challenge

In an era defined by globalization and shifting consumption patterns, logistics systems must be increasingly flexible and intelligent to deliver optimal cost-benefit outcomes for customers. While Kenmec Mechanical is at the forefront of smart logistics innovation, they have recognized that traditional approaches to logistics system design require a significant amount of time for planning transportation stations, conducting affinity analysis and more. Moreover, the challenge of conducting capacity verification before actual implementation often results in mismatched designs or overdesigned systems, which negatively impacts cost control and business reputation.

Solution

kenmec interview

To address these challenges, Kenmec Mechanical adopted Emulate3D™, a solution centred on digital twin technology and PLC verification. By harnessing the power of dynamic digital simulation, Emulate3D enables Kenmec Mechanical to identify potential issues in production lines and machine designs within a virtual environment, to further improve efficiency and precision during real-world implementation.

‘’With the rapid changes in the consumer market, providing customers with efficient and flexible logistics systems is key to maintaining competitiveness. Traditional 2D simulation of warehouse systems no longer meet client expectations.”
Jackson Chen - Director of Kenmec Mechanical’s Automation Business Group Sales Division II

 

“By using Emulate3D to simulate the operations of physical warehouses, we can reduce the gap between virtual and physical environments, effectively enhancing communication efficiency on the business side.’’

Applications of Emulate3D in warehouse logistics include:

  • Initial planning
    By utilizing digital simulation to create a visualized virtual reality, Emulate3D helps Kenmec Mechanical to establish a complete virtual warehouse and conduct preliminary testing during the planning stage, enhancing project understanding and confidence.
  • Assembly simulation
    The high-fidelity simulation environment enables Kenmec Mechanical to effectively present actual picking and packing involving both machinery and labor. This early identification of potential risks helps to minimize adverse impacts on production capacity, which further reduces risks during actual operations and improves the precision in warehouse setup.
  • Validation testing
    By integrating a programmable logic controller into verification, Kenmec Mechanical can test production lines with greater flexibility. This reduces the time that engineers need to spend on retesting the software on site and allows immediate validation post-completion, which accelerates project timelines.

Result

emulate3d-image
Kenmec Mechanical has successfully applied Emulate3D to simulate large-scale project processes in various fields. Compared to previous run testing, Emulate3D has reduced project timelines by approximately 20%. Recent projects include assisting clients in executing logistics system planning in a diverse range of industries such as aviation, e-commerce, and manufacturing.
 
  • Taoyuan International Airport Terminal 3 project: By simulating baggage carousel operations, processes such as baggage sorting and merging at gates can be assessed in a virtual environment. This capacity verification without the need for physical equipment can optimize the project timeline.
  • E-commerce, retail, and manufacturing industries: By leveraging Emulate3D’s dynamic simulation and visualization features, operators can gain a clear understanding of logistics stations, workflows and task durations through simulated scenarios. This enables a preview of operational relationships and accelerates system setup time.

Published September 26, 2024

Topics: Optimize Production Empower People Industrial Automation & Control Smart Manufacturing Emulate3D Digital Twin
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