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Fiber and Textile Automation

Automation and Control for Fiber and Textile Manufacturing and Processing
rows of textile fabric

Innovation for the Future

Shorten Product Lifecyles and Improve Time-to-Market

To remain vibrant, you have to compete on all fronts: quality, delivery, and price. In addition, just-in-time-delivery places added pressure on your mills. More than ever, you need solutions to help you increase productivity, quality, and efficiency in an environment that changes more rapidly than the winds of fashion.

With expertise in the textiles industry, we offer a range of automation and control solutions specifically for fiber and textiles manufacturing and processing that can improve your operation:

  • Flexible manufacturing strategies to manufacture multiple products on a single machine and lower your cost-per-meter
  • Open communication networks enable you to automatically feed data into your business systems to improve product quality
  • Improved production rates for everything from synthetic-fiber spinning and yarn manufacturing to weaving and fabric processing
  • Increased uptime of continuous processes with proven safety systems

Capabilities to Increase Production Efficiencies

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Industrial Automation and Control

We deliver industrial automation and control through our control systems, motor control, and smart devices portfolio.

Industrial Automation and Control
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Drive Systems

Integrate your drive operations and increase productivity.

Drive Systems
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Safety Solutions

As the global leader in automation and safety services and technologies, we will help you develop safer, more productive solutions.

Safety Solutions
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Industrial Maintenance and Support

Whether you need technical support, on-site engineering help, or industrial automation training, we have the services to help meet your needs.

Industrial Maintenance Support
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Industrial Networks

For plants to become information driven, they need a strong foundation consisting of one industrial network architecture.

Industrial Networks

Expertise to help you reduce risk and improve production rates.

Industry Expertise

We are an established leader within the fibers and textiles industry that delivers comprehensive solutions and services for manufacturers.

Encore Tissue Plant Drives Upgrade Increases Productivity
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News
Encore Tissue Plant Drives Upgrade Increases Productivity

A leading manufacturer of toilet tissue and kitchen towels in Australia upgraded its drives to increase line speed, meeting safety standards and minimizing downtime.

Learn More

Empowering Textile Manufacturing with Textile Automation

What is Textile Manufacturing?

Textile manufacturing is the process of converting raw fibers, such as cotton, wool, or synthetic materials, into finished products like yarn, fabric, and clothing. Textile manufacturing involves many processes, including spinning fibers into yarn, weaving or knitting yarn into fabric, and dyeing or finishing fabric to achieve desired colors and textures.

Challenges in Textile Manufacturing

Textile manufacturing is a complex industry, and manufacturers face a wide range of challenges. These include:

  1. Quality Control – It is difficult to maintain consistent quality across large batches while preventing defects in fabric or finished products. 

  2. Cost Management – Balancing the costs of raw materials, labor, and energy while maintaining profitability can be difficult to achieve in fluctuating markets.

  3. Supply Chain Disruptions – It can be challenging to manage logistics effectively, such as handling delays or shortages in the supply of raw materials. 

  4. Technological Integration – Many manufacturers have not adopted the latest technology, which makes it difficult to remain competitive in a rapidly evolving industry.  

  5. Maintaining Sustainability – Textile producers can run into issues managing waste, reducing water and energy consumption, and minimizing the use of harmful chemicals in their processes. 

What is Textile Automation?

Textile automation refers to the use of advanced technology, robotics, and digital solutions to perform various processes in textile manufacturing with minimal human intervention. Textile automation can include automating tasks such as spinning, weaving, knitting, dyeing, and finishing to enhance efficiency, precision, and consistency.

Benefits of Automation in the Textile Industry

When implemented across a business, textile automation provides manufacturers with a wide range of benefits. These include:

  • Improved Efficiency – Textile automation speeds up production processes, resulting in higher output and reduced lead times.
  • Better Quality – Consistent and precise manufacturing processes result in minimized defects and higher-quality products.
  • Reduced Costs – Greater efficiency paired with reduced labor costs and improved resource management can result in impactful cost savings for manufacturers.
  • Enhanced Resource Management – Textile automation allows for precise control of raw materials and energy, resulting in less waste and more sustainable practices.
  • Increased Flexibility and Scalability – In fluctuating markets, automated textile manufacturing systems can be easily adjusted to meet shifting demands without major overhauls.

Textile Automation Technologies

Automation technologies can be incorporated throughout the textile manufacturing process to improve efficiency and reduce waste. Common textile automation technologies include:

  • Robot Printing
  • Bale Handling
  • Automated Fiber Placement
  • 3D Fiber Structure Printing
  • Pick and Place
  • Fabric Testing
  • Laser Welding
  • Complex Sewing
  • Automated Machine Loading
Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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