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Drillmec optimizes carbon-capture operations through deployment of precision drive solution
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Smart VFD Technology

PowerFlex® Variable Frequency Drives with TotalFORCE® Technology Increase Productivity and Uptime
Request a Demo
Female engineer in factory setting, dressed with yellow safety vest, headphones and hard hat, standing in front of machinery
Products
  • Hardware
  • Software

Meet Your Biggest Production Challenges with a PowerFlex VFD

Get predictive analytics, adaptive control and so much more

PowerFlex variable frequency drives with TotalFORCE technology offer high-performance motor control, advanced self-monitoring capabilities and real-time operational system data. Customers leverage this smart technology to help:

  • Increase productivity
  • Boost equipment uptime
  • Improve energy and maintenance savings

Whatever your industry or application, low voltage and medium voltage PowerFlex VFDs can help meet your production and operational efficiency goals.

95% of Fortune 100 industrial companies use products and services from Rockwell Automation and its partners

Increase Productivity with Smart Variable Frequency Drives

Turn your manufacturing line into a strategic advantage

Often the workhorses of your operations, PowerFlex VFDs deliver the power you need to drive optimal productivity and provide the real-time information to let your teams make fast decisions to stay up and running.

Unlike other VFDs in the market, PowerFlex variable frequency drives with TotalFORCE technology can:

  • Reduce start-up time with automatic drive tuning and adaptive control that automatically adapts to operating conditions and adjusts to maintain production
  • Predict internal component life, monitor attached assets and provide advanced notification to reduce unplanned downtime
  • Prevent production waste with advanced information to reduce unplanned shutdown events
  • Provide a layer of defense against the effects of corrosion with XT corrosive gas protection
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Real-time Industrial Control Systems Increase Production

Smart motor control systems can make the difference between profit and loss. PowerFlex variable frequency drives deliver precise motor control. Plus, real-time operating system data to help boost productivity, uptime and energy savings

Unplanned downtime costs industrial manufacturers nearly $50 billion annually - Forbes

Reduce Equipment Downtime with Predictive Maintenance

PowerFlex VFDs with TotalFORCE technology offer a proactive uptime approach

With the right information about the health of your system, you can reduce downtime, maintenance and spare parts costs and mechanical wear.

Operators are notified of issues that can compromise VFDs or motor health, such as overheating, blown fuses or component runtime hours. With predictive analytics data, you can take action and control your shutdown, repairing or replacing equipment during scheduled downtime.

Increase equipment uptime with real-time data:

  • Modeling the equipment’s expected outputs
  • Receiving notifications over a secure Ethernet network when drive components reach a preset stage of predicted life
  • Receiving motor control performance data in real time – continuously monitoring system health
  • Setting analytic models to measure ambient temperature, equipment speed or other characteristics
Increase Productivity and Uptime
Two people in hardhats and yellow safety jackets, viewing monitors showing blueprints of factory floor
Brochure
Increase Productivity and Uptime

PowerFlex® 755T AC drives deliver flexible, high-performance motor control for demanding industrial applications.

Download Now

Reduce Energy Costs with a Smart VFD

Advantages of Smart VFD Technology
An aerial view of the exterior of a large steel manufacturing plant in the distance. Three sections of the plant are identified with colored dots and names: Control room, Electric arc furnace, Picking line.
Interactive Demonstration
Advantages of Smart VFD Technology

Investing in industrial automation with smart PowerFlex VFDs help increase factory throughput and uptime with:

  • Adaptive control, anti-sway
  • Real-time analytics, predictive maintenance alerts
  • Harmonic mitigation and power regeneration
Discover How

Energy consumption is one of the biggest operating costs in manufacturing

Efficient PowerFlex variable frequency drives meet new energy directives for Ecodesign, enabling you to "right size" drives to your application power needs.

  • Available active front end technology delivers regenerative energy onto the incoming power supply
  • Adaptive control helps achieve optimal drive tuning to maximize output current and motor torque
  • Energy pause reduces fan speed and sets PowerFlex 755T drives or Bus Supply into a low energy state
  • Harmonic mitigation and power factor correction can reduce energy use
  • Reducing motor speed can save up to 50% of its energy use
  • Ensure energy efficient operations. Test and validate the PowerFlex VFD and motor combination that is most productive
  • Reduce peak energy charges with a synchronous transfer system with PowerFlex 6000T VFDs. It matches power output to the utility’s line power with seamless sync-up and sync-down transition

Increase Productivity, Uptime and Energy Savings

A PowerFlex VFD with TotalFORCE technology delivers real-time industrial control system intelligence

Clock face at 5pm

Tire & Rubber

Reduction of unproductive time by at least 10% with efficient PowerFlex drives

Learn More About Our Automotive & Tire Industry
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Metals

Energy efficiency that amortizes the change in technology in less than 6 months

Learn More About Our Metals Industry
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Mining

The energy savings in multiple applications and operations is greater than 30%

Learn More About Our Mining Industry
oil well RA red

Oil & Gas

Space optimization greater than 50% versus the space of traditional drives

Learn More About Our Oil & Gas Industry
Learn More

PowerFlex VFDs with TotalFORCE Technology Solve Industry Problems

  • Automotive & Tire
    inside a tire manufacturing plant, tires move down a conveyor belt. The operation is augmented with smart VFDs that control motors throughout the entire manufacturing process
    Brochure
    Automotive & Tire

    As many as 200 different raw materials combine with chemistry, physics and engineering to deliver tires with the highest degree of comfort, performance, reliability and safety. PowerFlex VFDs can be used for almost the entire production process.

    Read Now
  • Oil & Gas
    Offshore oil rigs depend on industrial motor controls, such as PowerFlex VFDs, to increase productivity and uptime. Panorama of oil and gas central processing platform in sun set where produced, treat the hydrocarbon then sent to refinery , petrochemical , power generation plant and tanker barge for export.
    Brochure
    Oil & Gas

    The competitive nature of the oil and gas industry demands organizations continually improve their operations to maintain profitability. That’s why companies are specifying intelligent production technology in system upgrades.

    Read Now
  • Mining
    Five large yellow mining trucks are hauling coal or another black mineral mined from a pit quarry.
    Brochure
    Mining

    Underperforming equipment and downtime reduce your competitive advantage. A better solution relies on smart equipment. Smart VFDs deliver real-time data to help increase productivity and uptime, plus reduce energy and maintenance costs. 

    Read Now
  • Metals
    Bright white and yellow hot molten steel is poured out of a large bucket in a steel foundry. White sparks and orange smoke surround the activity.
    Brochure
    Metals

    Smart motor control devices provide real-time operating data to anticipate, quickly solve or eliminate production problems. PowerFlex VFD drive technology helps avoid unplanned downtime that can cost thousands of dollars per hour.

    Read Now
  • Pulp & Paper Industry
    Big White Paper Rolls Placed on the Floor in a paper mill
    Brochure
    Pulp & Paper Industry

    To succeed in competitive international markets, companies must adopt innovative production technologies. Inefficient labor and processes can eliminate your competitive advantage. PowerFlex drives with TotalFORCE technology are part of the solution that you need.

    Read Now
  • Automotive & Tire
    inside a tire manufacturing plant, tires move down a conveyor belt. The operation is augmented with smart VFDs that control motors throughout the entire manufacturing process
    Brochure
    Automotive & Tire

    As many as 200 different raw materials combine with chemistry, physics and engineering to deliver tires with the highest degree of comfort, performance, reliability and safety. PowerFlex VFDs can be used for almost the entire production process.

    Read Now
  • Oil & Gas
    Offshore oil rigs depend on industrial motor controls, such as PowerFlex VFDs, to increase productivity and uptime. Panorama of oil and gas central processing platform in sun set where produced, treat the hydrocarbon then sent to refinery , petrochemical , power generation plant and tanker barge for export.
    Brochure
    Oil & Gas

    The competitive nature of the oil and gas industry demands organizations continually improve their operations to maintain profitability. That’s why companies are specifying intelligent production technology in system upgrades.

    Read Now
  • Mining
    Five large yellow mining trucks are hauling coal or another black mineral mined from a pit quarry.
    Brochure
    Mining

    Underperforming equipment and downtime reduce your competitive advantage. A better solution relies on smart equipment. Smart VFDs deliver real-time data to help increase productivity and uptime, plus reduce energy and maintenance costs. 

    Read Now
  • Metals
    Bright white and yellow hot molten steel is poured out of a large bucket in a steel foundry. White sparks and orange smoke surround the activity.
    Brochure
    Metals

    Smart motor control devices provide real-time operating data to anticipate, quickly solve or eliminate production problems. PowerFlex VFD drive technology helps avoid unplanned downtime that can cost thousands of dollars per hour.

    Read Now
  • Pulp & Paper Industry
    Big White Paper Rolls Placed on the Floor in a paper mill
    Brochure
    Pulp & Paper Industry

    To succeed in competitive international markets, companies must adopt innovative production technologies. Inefficient labor and processes can eliminate your competitive advantage. PowerFlex drives with TotalFORCE technology are part of the solution that you need.

    Read Now
  • Automotive & Tire
    inside a tire manufacturing plant, tires move down a conveyor belt. The operation is augmented with smart VFDs that control motors throughout the entire manufacturing process
    Brochure
    Automotive & Tire

    As many as 200 different raw materials combine with chemistry, physics and engineering to deliver tires with the highest degree of comfort, performance, reliability and safety. PowerFlex VFDs can be used for almost the entire production process.

    Read Now
  • Oil & Gas
    Offshore oil rigs depend on industrial motor controls, such as PowerFlex VFDs, to increase productivity and uptime. Panorama of oil and gas central processing platform in sun set where produced, treat the hydrocarbon then sent to refinery , petrochemical , power generation plant and tanker barge for export.
    Brochure
    Oil & Gas

    The competitive nature of the oil and gas industry demands organizations continually improve their operations to maintain profitability. That’s why companies are specifying intelligent production technology in system upgrades.

    Read Now
  • Mining
    Five large yellow mining trucks are hauling coal or another black mineral mined from a pit quarry.
    Brochure
    Mining

    Underperforming equipment and downtime reduce your competitive advantage. A better solution relies on smart equipment. Smart VFDs deliver real-time data to help increase productivity and uptime, plus reduce energy and maintenance costs. 

    Read Now
  • Metals
    Bright white and yellow hot molten steel is poured out of a large bucket in a steel foundry. White sparks and orange smoke surround the activity.
    Brochure
    Metals

    Smart motor control devices provide real-time operating data to anticipate, quickly solve or eliminate production problems. PowerFlex VFD drive technology helps avoid unplanned downtime that can cost thousands of dollars per hour.

    Read Now
  • Pulp & Paper Industry
    Big White Paper Rolls Placed on the Floor in a paper mill
    Brochure
    Pulp & Paper Industry

    To succeed in competitive international markets, companies must adopt innovative production technologies. Inefficient labor and processes can eliminate your competitive advantage. PowerFlex drives with TotalFORCE technology are part of the solution that you need.

    Read Now

Smart Variable Frequency Drive Options


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PowerFlex 755TR VFDs Provide Regenerative Solutions

This video illustrates the advantages of the modular hardware and built-in components.

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PowerFlex-755TM-DriveSystem-Video
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PowerFlex 755TM Drive Systems for Common Bus Solutions

Learn more about PowerFlex 755TM common bus drive systems.

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PowerFlex-755T-with-XT-Corrosive-Gas-Protection
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Video
PowerFlex 755T Variable Frequency Drives with XT Corrosive Gas Protection

Learn more about PowerFlex 755T drives with XT Corrosive gas protection. See how PowerFLex 755T drives with XT can help you protect your equipment in your corrosive applications.


May the (Total) Force be With You

In ROK Talk on Drives, Episode 5, join Jim and Neal for a deep dive into a subject near and dear to Jim’s heart—TotalFORCE Technology. TotalFORCE is the common control technology across the Allen‑Bradley PowerFlex 755T LV drives and PowerFlex 6000T MV drives. Special guests include Sayantani Ganguly with Medium Voltage Drives and Adam Davis with Low Voltage Drives.

PowerFlex 755T TotalFORCE Videos

Watching a video is often the easiest way to process new information. Allow us to help – check out these PowerFlex 755TS TotalFORCE videos. Take your learning experience to the next level with videos about torque accuracy, adaptive control, predictive maintenance and anti-sway technology.

Watch Now
Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

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