Loading
Blog
Recent ActivityRecent Activity
3 minute read

Three Smart Factory Trends that Pay Big Dividends

Networked motor control center technology accelerates ROI, productivity, savings & safety.

Share This:

LinkedInLinkedIn
XX
FacebookFacebook
PrintPrint
EmailEmail
Digital future manufacture concept, Industrial Engineer working with automation robot arms machine  on real time monitoring system software.

Rockwell Automation has seen manufacturers around the globe investing billions of dollars in smart manufacturing and production plants. Industry experts project the demand for smart factories will double by 2032 to $322 billion

because of the increased return on investment.

At the heart of smart factories are smart motor control centers (MCCs). These industrial control units contain networked motor control technology, power distribution and electrical switchgear to manage critical factory equipment and provide a constant flow of data from the equipment.

Rockwell Automation is the smart motor control center market share leader in North America – following NEMA standards. And the company introduced the FLEXLINE™ 3500 low voltage MCC for customers in Europe, Asia, Middle East and South America – following IEC standards.

FLEXLINE 3500 motor control centers use networked devices to connect processes and people with real-time production data. As result, companies can increase productivity, save energy, reduce downtime and/or improve safety. And FLEXLINE LV MCCs deliver value to each of these three manufacturing trends:

1. Creating smart factories and facilities

Manufacturing and commercial sectors are facing unprecedented growth opportunities by using connected technologies. Smart MCCs use EtherNet/IP to integrate technologies such as process automation software, smart motor control equipment and real-time data to increase operational efficiency and productivity. Plus, connected MCC technology can be monitored remotely 24/7. And a networked system helps reduce downtime, improve product quality and increase production capacity.

2. Integrating artificial intelligence (AI) and predictive maintenance

Artificial intelligence and advanced analytics tools are transforming manufacturing. The software and technologies inside smart motor control centers let customers collect and analyze huge amounts of real-time data to improve production.

Adaptive control technologies change to operating conditions and adjust to maintain production. Predictive maintenance alerts engineers when to replace components before they break. Artificial intelligence monitors critical production assets, such as drives, pumps and transformers. These predictive technologies can deliver up to a 40% reduction in maintenance costs

and 70% decrease in downtime.

3. Increasing safety and sustainability

Increasing safety is fundamental to today’s motor control center design. FLEXLINE 3500 MCCs meet IEC 61439 1&2 standards, offer arc-flash-resistant technology, plus deliver remote operator visibility to monitor and diagnose the motor control equipment.

In addition, smart motor control equipment helps companies achieve their sustainability goals. The variable frequency drives can lower energy use by up to 50%

.

“We survey thousands of manufacturers annually, and almost 75% identify smart manufacturing solutions as critical to their success,” says Diego Wilches, global product manager, Rockwell Automation. “Our connected FLEXLINE 3500 MCC technology delivers real-time operation data, letting manufacturers see and solve problems before they occur.”

“In manufacturing and processing operations, every production minute counts,” he continues. “With our integrated network infrastructure and smart devices, engineers can access motor control center data from anywhere. Having real-time data at your fingertips lets employees make smart production decisions. These decisions can deliver millions of dollars in savings and production improvements.”

For FLEXLINE 3500 motor control center specifications and product information, visit rok.auto/flexline.

Want to speak with an LV MCC specialist? Complete the contact form and one of our specialists will be in touch.

FLEXLINE Low Voltage Motor Control Center Three Columns Front Cable Access Doors Open

FLEXLINE motor control centers deliver connected motor control technologies

Published January 7, 2025

Topics: Optimize Production Smart Manufacturing Drives Motor Control FactoryTalk Analytics GuardianAI

Diego Wilches
Diego Wilches
Global Product Manager, IEC LVMCC
Diego’s team provides global low voltage motor control center solutions for IEC markets, including Europe, Asia, Middle East and South America. He has more than 17 years of product development and industry experience, offering Connected Enterprise® solutions to customers.
Connect:
EmailEmail
Subscribe to Rockwell Automation

Receive the latest news, thought leadership and information directly to your inbox.

Subscribe now

You may also be interested in

Loading
Loading
Loading
Loading
  1. Chevron LeftChevron Left Rockwell Automation Home Chevron RightChevron Right
  2. Chevron LeftChevron Left Com... Chevron RightChevron Right
  3. Chevron LeftChevron Left News Chevron RightChevron Right
  4. Chevron LeftChevron Left Blogs Chevron RightChevron Right
  5. Chevron LeftChevron Left 3 Smart Factory Trends Pay Big Dividends Chevron RightChevron Right
Please update your cookie preferences to continue.
This feature requires cookies to enhance your experience. Please update your preferences to allow for these cookies:
  • Social Media Cookies
  • Functional Cookies
  • Performance Cookies
  • Marketing Cookies
  • All Cookies
You can update your preferences at any time. For more information please see our Privacy Policy
CloseClose