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Green Hydrogen Production Control Systems

Automation, information and global support for quickly scaling up green hydrogen production.
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Navigating through the complexity of starting a green hydrogen plant can be overwhelming. But you don’t have to do it alone. We understand the challenges of designing, building and optimizing your green hydrogen production facility. With a data-driven approach and an expansive PartnerNetwork™, we can position you for long-term growth to both scale and maintain your green hydrogen production facilities. Our critical solutions like cybersecurity, interoperability, connectivity and lifecycle services can speed time to market. We’ll help you build the foundation to support long-term green hydrogen production and lower maintenance costs.

World Hydrogen Leaders Intelligence Report

With so many projects being announced daily, the clean hydrogen era is upon us. Read how hydrogen producers can overcome industry barriers in this World Hydrogen Leaders Report brought to you by Rockwell Automation.

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Explore our Green Hydrogen Production Solutions

Discover how Rockwell Automation can help optimize your green hydrogen operations by providing tailored solutions and expert consultancy services. We understand the application challenges facing green hydrogen producers, and our comprehensive digital solutions are designed to address these challenges effectively. Additionally, our team of experts will work closely with you to design and optimize your production processes, helping you gain a competitive edge in the market.

The Green Hydrogen Interactive
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The Green Hydrogen Interactive

Explore our offerings in an interactive environment

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Optimizing Green Hydrogen Production
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Optimizing Green Hydrogen Production

Accelerate time-to-market by leveraging comprehensive project guidance, leading to enhanced return on investment. 

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Your Green Hydrogen Production Equipment Deserves a Dedicated Partner

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Ensure Safe Operations

Build and scale production of hydrogen generation safely.

Achieve Seamless Integration

Experience a strong digital foundation and global lifecycle support.

Realize Efficient Repeatability

Design and optimize cost effective hydrogen generation systems.

 

Ways to Ramp Up Your Green Hydrogen Production

Whether you’re starting from scratch or retrofitting a brownfield facility, a strong foundation is needed to build a profitable green hydrogen facility. But, once you’ve laid the groundwork, there are some keyways to optimize your hydrogen operations. Data and a digital-first strategy play an important part.

Three ways to optimize green hydrogen production
Three ways to optimize green hydrogen production
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Blog
Three ways to optimize green hydrogen production
Advancing your Green hydrogen production facility is no easy task. Learn how the help of a digital-first strategy can bring your plant to the next level.

Green Hydrogen Production Business Challenges

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SUCCESSFULLY SCALE PROUCTION QUICKLY

Revenue Generated

COST-EFFECTIVE SOLUTIONS

Connection

SUPPORT ACROSS THE LIFECYCLE (BUILD, SCALE, MAINTAIN AND EXPAND)

People Alert

SUPPORT SAFETY STANDARDS AND REQUIREMENTS

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FUTURE PROOF

Digital Engineering

Get it right from the start and find out which system configuration will optimize the best return for your blue or green hydrogen project.

Integrated Design
  • Process, Power, Instruments
  • Libraries
  • Integration with design tools (Electrical CAD, PI&D)
Virtual Collaboration

Develop projects better and faster using digital engineering software in the cloud.

Simulation and Emulation

Save time and money through every stage of a project: initial prototyping and design, testing and evaluation and production and installation.

Learn more about digital engineering

Process and Power Management

Process and power are the soul of any H2 production. They ensure an optimum, reliable and safer operation.

Unified/Scaleable Power, Control & Sensing

An integrated system (from one vendor) monitoring, controlling and powering the operations from supply to storage.

Process Optimization

Smart software platform that simultaneously improves system performance and stability handling constraints and variability.

Safety Systems

Scalable solutions offer fail-safe, fault-tolerant, with triple modular redundancy (TMR) capability, establishing the required safety integrity level (SIL).

Learn more about process solutions
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Integrate Smart Devices with Intelligent Packaged Power

Smart Instrumentation

Accurate instrumentation ensures that all the H2 production processes are being monitored constantly and consistently.

Field Instrumentation

Field instrumentation for safety, efficiency, and optimization across critical applications like conductivity of feedwater / electrolyte and total Hydrogen Flow.

Software

From device calibration and configuration through to condition monitoring by providing valuable asset information over the entire life cycle.

Process Solutions

Process solutions tailored for optimal plant performance.

Learn more about a complete process automation solution from Rockwell Automation and Endress + Hauser

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Industrial Analytics: Customer Success Stories

Hear what our users are saying. Customers share their own experiences – increasing visibility, optimizing data, gaining remote access and proving their return on investment – with analytics solutions.

Smart Analytics

Visibility to ensure efficient production.

Remote Operations

Aggregates, cleans, and contextualizes disparate data sets, real-time and historical, directly or indirectly related to physical assets, in a single unified location.

Production Efficiencies

Solution platform delivering full system awareness (Energy consumption, system efficiency, Gas purity).

Asset Management

Energy losses can be prevented by forecasting failures and optimizing electrolyze uptime, thus increasing revenues and decreasing OPEX.

Unlock the power of your enterprise with industrial analytics

Energy Intelligence

Energy management systems (EMS) that couple hydrogen production with renewable generation.

Energy Management
  • Perform energy data acquisition, storage, and management
  • Power fluctuations
  • Power quality
  • Consumption
Demand Response
  • Peak Shaving
  • Cogen
Artificial Intelligence Optimization

Cloud-based software platform reflects the multiple dimensions of the renewable energy transition.

Automation and software solutions to improve industrial energy efficiency

Connected Worker

There is a growing need for identification of the skills and knowledge required by workers undertaking hydrogen related activities.

Digital Inspection Procedures

Creation and delivery of augmented 3D work instructions to frontline workers to optimize inspections for quality and field maintenance use cases.

Expert Capture

Capture the domain expertise from your most seasoned experts to effectively train and upskill your workforce with augmented reality-based procedures and instructions.

Remote Support

Combines advanced AR collaboration tools with real-time video communications to connect a field technician with an expert so that they can both see and discuss the situation at hand.

Empower your workforce with augmented reality
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Augmented Reality is Transforming Manufacturing

Discover What Our LifecycleIQ Services Can Do for Your Hydrogen Production Plant

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Accelerate Business Growth

Innovation helps you work faster, smarter and with greater agility at every lifecycle stage

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Achieve Workforce Excellence

Securely connect people, processes, and technologies

Tools

Improve Productivity

Continuously improve performance and production through data-driven decision making

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Manage Risk

Meet regulatory compliance and quality standards while protecting people and processes

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Drive Sustainability

Implement environmental and economical manufacturing processes
Learn more about LifecycleIQ Services

What You Need to Know About Green Hydrogen Production

Hydrogen is the most abundant chemical element on earth. Despite being present in around 75% of matter, it is never found alone but rather bonded to other chemical elements such as oxygen.

Hydrogen has long been used for a wide range of purposes, including as a fuel source, and across several industries, such as chemical manufacturing and metallurgy. However, since hydrogen cannot be isolated in its purest form directly from nature, it must be done manually.

Historically, this process has produced what is known as grey hydrogen, which isolates hydrogen from fossil fuels. Although this method creates cheap to produce hydrogen, the isolation process emits a large amount of CO2 into the atmosphere. To combat this, many hydrogen producers are turning to a renewable hydrogen production source known as green hydrogen.

What is Green Hydrogen Production?

Green hydrogen production refers to the process of isolating hydrogen atoms through the electrolysis of water. Green hydrogen production also uses renewable energy to drive the process. Therefore, green hydrogen production eliminates the release of polluting emissions into the atmosphere.


How is Green Hydrogen Achieved?

Green hydrogen is created through the electrolysis of water molecules. This means that water molecules are exposed to electricity so that they are split into hydrogen and oxygen electrodes. Green hydrogen production uses renewable energy sources, such as wind or solar, to generate the electricity used in the electrolysis process.

The isolated hydrogen electrodes are then stored in specialized tanks until needed. To turn the hydrogen electrodes into energy, they are transferred into fuel cells where they bind with oxygen from the air, generating electricity with the only byproduct being water.


Benefits of Green Hydrogen Production

Because green hydrogen production reduces the amount of pollutants emitted into the atmosphere throughout the entire process, it offers a wide range of environmental benefits. Some key benefits of green hydrogen production include:

  • It’s a clean, renewable energy – green hydrogen does not emit polluting gases during combustion or production.
  • It’s storable – hydrogen is easy to store, which means it is able to be used for a wide variety of purposes.
  • It’s versatile – green hydrogen can be transformed into electricity or synthetic gas for commercial and industrial purposes.
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