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Get Faster Time to Value with Your MES

Architecture modernization: How to accelerate deployment through containerized systems

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Pills on conveyor in a pharaceutical production plant

Keeping plants running and performing at peak efficiency has its challenges, and if you use a Manufacturing Execution System (MES), you’ve no doubt struggled with the effort and change management complexity associated with installing and keeping your system up to date—especially in regulated environments.  

Do any of these questions describe your challenges?  

  • Your number one goal is to minimize the production outages that result from life cycle activities in your IT systems—like MES. 
  • Provisioning the hardware and software to comply with the supported platform—how many and what size virtual machines? Which operating system (OS)? Where do you find the correct third-party components, and do they match the supported platform? Who manages what? What does IT already manage? Do you need to involve them? 
  • You have IT standards that don’t match your supported platform. How do you resolve this? 
  • How do you address a new vulnerability? 

These are just a few of the challenges that indicate how complex pharmacy solutions can be—and showing why every update, change or migration requires complex installation and validation activities that can contribute to lengthy production outages. 

Reducing Complexity with Containerized Systems 

Approaching application deployment and configuration using modern distribution platforms minimizes the hurdles of adopting, implementing, and monitoring a modern MES. Containerization accelerates deployment and reduces the total cost of ownership through faster deployment, simplified dependency management, and improved scalability. A more powerful upgrade engine simplifies version management. And deep application and infrastructure telemetry increases availability and simplifies troubleshooting. 

This approach makes something that’s difficult to manage at scale much easier. The right modern MES can reduce lifecycle management—simplifying sometimes extreme version management and interaction with stakeholders across apps, operations, and integrations.  

Similar technologies and strategies used for cloud-based enterprise solutions can simplify and scale on-premises MES solutions, dramatically improving your responsibilities around hardware, software, and life cycle change management.   

For example, fewer servers and simplified, supported, and flexible platform requirements nearly eliminate complicated issues around validated systems. A “low code/no code” approach to automating configuration and deployment slashes deployment time, simplifies the overall process, and makes for a significantly more robust and repeatable deployment and upgrade process.

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Flexible, Supported Platform 

Our modern, containerized architecture allows you to offload execution data and execute results with a minimal hardware footprint.  FactoryTalk® PharmaSuite® allows users to: 

Reduce scope and footprint. By using a robust software deployment platform, users can shrink their responsibility with minimal, lenient supported platform requirements.  

Leave the cluster management to your partner. By deploying Kubernetes (k8s) clusters as part of your software deployment technology, the cluster management and configuration is no longer the task of your own engineers—freeing them up to do other work.   

Slash deployment time. Using continuous integration (CI) and continuous deployment (CD) principles ensures repeatable and right-first-time deployments. 

Aim for reproducibility and repeatability. Every manual process with lots of touchpoints, stakeholders and owners creates friction. A containerized software version reduces those touchpoints and the opportunity for conflict.  

Learn more about FactoryTalk PharmaSuite modernization and hear from domain experts at this webinar.

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Published August 20, 2024

Topics: Optimize Production Digital Transformation Production Operations Management Life Sciences FactoryTalk PharmaSuite

Greg Metz
Greg Metz
Manager, Architecture Enablement, Rockwell Automation
With 18 years experience developing and delivering MES and Manufacturing Information Solutions, Greg leads the Architecture Enablement team in developing and refining MES, IIOT, and Cloud Data Solutions for manufacturing.
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