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FLEX 5000 I/O Modules
Allen‑Bradley

Our FLEX 5000® I/O modules are a rugged and flexible distributed I/O solution, which allows you to choose your I/O to meet your operational needs.
5094 FLEX 5000® Distributed I/O Solution
One XT I/O bank and one non-XT I/O bank stacked on top of each other
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5094 FLEX 5000® Distributed I/O Solution
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Overview Chevron DownChevron Down

Our FLEX 5000® I/O modules are a rugged and flexible distributed I/O solution, which allows you to choose your I/O to meet your operational needs. FLEX 5000 I/O enhances communication with 1 Gb EtherNet/IP™ connectivity, which offers higher speed and increased bandwidth. To provide flexibility in your network architecture, these modules include 2 copper or 2 fiber ports (SFP) and support for DLR, Star, Linear, and PRP topologies.

Allen-Bradley logo

What’s New?

Support high availability safety needs

FLEX 5000 EtherNet/IP adapters are enhanced with concurrent communications support. Through concurrent communications, different safety controllers can maintain separate network paths to the same safety I/O module, enabling flexibility and seamless failover. This latest capability supports the new Logix SIS solution with GuardLogix® 5580 controllers, providing a high availability safety solution up to SIL 3 for process applications.

An image of a typical layout of a phase 1 Logix SIS system with Distributed I/O. The redundant chassis host redundant Safety Logix controllers, as well as redundant network communication modules.
Logix SIS: Process Safety
Logix SIS: Process Safety
Logix SIS: Process Safety
Logix safety instrumented system (SIS) is a modern and integrated safety solution, offering both SIL2 and SIL3 certifications for enhanced process and hybrid safety.
Learn More

Overview

  • Reduces system costs and complexity with the flexibility to mix and match standard and safety I/O modules in one platform
  • Offers true integrated safety with discrete and analog fail-safe I/O modules, TÜV certified up to SIL 3, PLe, Cat. 4, with up to 10 ms safety reaction time
  • Enhances communication with 1 Gb EtherNet/IP connectivity through copper or fiber, with SFP adapters
  • Supports a wide range of network topologies: Device Level Ring (DLR), Star, Linear, and Parallel Redundancy Protocol (PRP)
  • Optimizes footprint with horizontal or vertical installation and interconnect cable extension
  • Provides direct fiber connection to the adapter with the option to connect up to 16 modules per adapter
  • Allows users to replace modules while the system is in operation with easy snap-on installation via Removal and Insertion Under Power (RIUP)
  • Offers flexible and modular capability to support up to 32-channel digital and 8-channel analog input/output
  • Operates in -40…+70 °C (-40...+158 °F) temperatures and in hazardous areas in Class I, Division 2, Zone 2, Groups A, B, C, D
  • Allows for use in extreme environments with XT version up to G3 with conformal coating, which helps protect against environmental stresses
  • Offers the ability of reporting frequency, acceleration and directions with isolated-frequency input modules
  • Functions as remote I/O modules with ControlLogix® 5580, CompactLogix™ 5380 and CompactLogix 5480 standard controllers and with GuardLogix 5580 and Compact GuardLogix 5380 safety controllers
  • Supports ControlLogix 5580 controller redundancy (in DLR and PRP network topologies) for high availability applications from Studio 5000 Logix Designer® application version 33 or later
  • Ideal for Hybrid and Process applications such as emergency shutdown, burner management, turbine control, compressor control, oil and gas auxiliary boilers, high-pressure protection, lighting, and ventilation management 
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Distributed I/O Solution for Process, Hybrid and Discrete Applications

Discover how FLEX 5000 I/O can help you gain greater flexibility and control to achieve better operational efficiency and reliability.

FLEX 5000 HART I/O modules
  • Allows access to highly integrated HART devices available in the I/O tree
  • Provides easy access to device health via enhanced diagnostics
  • Reduces engineering through tight integration with PlantPAx® 5.0 and above instruction set
  • Simplifies maintenance with visibility to device tag diagnostics based on Device Description (DD) files
  • Increases productivity with easier device configuration of process devices via embedded device type managers (DTM)
  • Maximizes uptime by adding and replacing Process devices online
  • Minimizes downtime through easy access to additional Process diagnostics via highly integrated HART in the Studio 5000 Logix Designer application 

FLEX 5000 interconnect cables

  • Helps split the FLEX 5000 I/O bank into two sections for more flexible mounting and easy installation in smaller spaces
  • Provides system-side power to FLEX 5000 I/O modules
  • Available in multiple lengths (0.5 m, 0.7 m, 1 m, and 3 m)
Plant Engineering 2025 Product of the Year Award Logo - Gold
Plant Engineering 2025 Product of the Year

FLEX 5000 I/O modules received the GOLD award in the I/O & Networking category!

Control Engineering 2025 Product of the Year Award Logo - Silver
Control Engineering 2025 Product of the Year

FLEX 5000 I/O modules received the SILVER award in the I/O & Networking category!

Check this out from Rockwell Automation. I thought you'd find it interesting:
Transform your operations
Discover how FLEX 5000 I/O can be an ideal distributed I/O solution for your process, hybrid and discrete applications​.

Transform your operations

Discover how FLEX 5000 I/O can be an ideal distributed I/O solution for your process, hybrid and discrete applications​.
Continue Reading Chevron DownChevron Down
Video
FLEX I/O to FLEX 5000 I/O Modernization Video
FLEX I/O to FLEX 5000 I/O Modernization Video
Discover how modernizing from FLEX™ I/O to FLEX 5000® I/O can help you become more resilient while maintaining efficiency.
PDF
FLEX I/O to FLEX 5000 I/O Modernization eBook
FLEX I/O to FLEX 5000 I/O Modernization eBook
Achieve increased operational efficiency and agility with FLEX I/O to FLEX 5000 I/O modernization. Learn about the useful migration tools and resources that can help simplify your modernization journey.
WebinarWebinar Webinar
Optimize Productivity with FLEX I/O Modernization
Optimize Productivity with FLEX I/O Modernization
Achieve greater flexibility, better performance and improved uptime
Video
FLEX I/O and FLEX 5000 I/O Hardware and Installation Comparison
FLEX I/O and FLEX 5000 I/O Hardware and Installation Comparison
Learn about the key differences in the physical features of FLEX I/O and FLEX 5000 I/O modules. Get familiar with the similarities of the I/O hardware that makes it easier to modernize to the FLEX 5000 I/O platform.

Tools & Resources

Logix SIS an integrated safety instrumented system
Logix SIS an integrated safety instrumented system
Blog
Blog
Logix SIS an integrated safety instrumented system
Introducing Logix SIS, a safety instrumentation system from Rockwell Automation. Learn in this blog how this safety system can transform your operations.
Read Now
Technology Partners
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Partnernetwork Program
Technology Partners

Our PartnerNetwork™ offers complementary product solutions for FLEX 5000 I/O modules through the Technology Partners program. It can help you locate the products that solve your application challenges.

Learn More
Studio 5000 Logix Designer
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Software
Studio 5000 Logix Designer

Studio 5000 Logix Designer® software is a productivity win and your one-stop shop for managing the Allen‑Bradley® Logix 5000® family of controllers and related control system. 

Get Started

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Documentation Chevron DownChevron Down
Technical Specifications Publication
FLEX 5000 Modules Specifications 5094-TD001_-EN-P
Installation Instructions Publication
FLEX 5000 Terminal Base Assembly Installation 5094-IN010_-EN-P
5094-OA16, 5094-OA16XT Installation 5094-IN027_-EN-P
5094-OB8, 5094-OB8XT Installation 5094-IN023_-EN-P
5094-OB16, 5094-OB16XT Installation 5094-IN004_-EN-P
5094-OB16S, 5094-OB16SXT Installation 5094-IN013_-EN-P
5094-OB32, 5094-OB32XT Installation 5094-IN024_-EN-P
5094-OW8I, 5094-OW8IXT Installation 5094-IN005_-EN-P
5094-IF4IHS, 5094-IF4IHSXT Installation 5094-IN016_-EN-P
5094-IF8, 5094-IF8XT Installation 5094-IN006_-EN-P
5094-IF8IH, 5094-IF8IHXT Installation 5094-IN020_-EN-P
5094-IJ2IS, 5094-IJ2ISXT Installation 5094-IN019_-EN-P
5094-IRT8S, 5094-IRT8SXT Installation 5094-IN018_-EN-P
5094-IY8, 5094-IY8XT Installation 5094-IN008_-EN-P
5094-OF4IHS, 5094-OF4IHSXT Installation 5094-IN017_-EN-P
5094-OF8, 5094-OF8XT Installation 5094-IN007_-EN-P
5094-OF8IH, 5094-OF8IHXT Installation 5094-IN021_-EN-P
5094-IA16, 5094-IA16XT Installation 5094-IN025_-EN-P
5094-IB16, 5094-IB16XT Installation 5094-IN003_-EN-P
5094-IB16S, 5094-IB16SXT Installation 5094-IN012_-EN-P
5094-IB32, 5094-IB32XT Installation 5094-IN022_-EN-P
5094-IJ2I, 5094-IJ2IXT Installation 5094-IN029_-EN-P
5094-IM8, 5094-IM8XT Installation 5094-IN026_-EN-P
5094-SERIAL, 5094-SERIALXT Installation 5094-IN028_-EN-P
5094-HSC, 5094-HSCXT Installation 5094-IN009_-EN-P
User Manuals Publication
FLEX I/O to FLEX 5000 I/O Migration Guide 5094-RM001_-EN-P
FLEX 5000 Standard and Safety I/O Modules User Manual 5094-UM001_-EN-P
FLEX 5000 Analog I/O Modules User Manual 5094-UM002_-EN-P
FLEX 5000 Analog Isolated Current/Voltage/HART Input and Output Modules User Manual 5094-UM007_-EN-P
FLEX 5000 Safety Frequency Input Modules User Manual 5094-UM004_-EN-P
FLEX 5000 High-speed Counter I/O Module User Manual 5094-UM003_-EN-P
FLEX 5000 Serial Modules User Manual 5094-UM006_-EN-P
Product Profiles Publication
FLEX I/O to FLEX 5000 I/O Modernization eBook MIGRAT-PP066_-EN-P
Miscellaneous Publication
Integrated Architecture Brochure IA-BR005_-EN-P
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UL Marked Component Mark Canadian and United States RequirementsUL Marked Component Mark Canadian and United States Requirements
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