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Smart Manufacturing

Your Journey to Smart Manufacturing Starts Here
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Smart Manufacturing
  • Smart Devices
  • Smart Machines
  • Smart Systems

Smart manufacturing equips you with the information and insights to optimize productivity, quality, risk management, and sustainability. Smart manufacturing also provides you with the flexibility to address manufacturing issues quickly and efficiently, while reducing downtime and risks to your workers, assets, and reputation. Your journey to smart manufacturing starts here.

Rockwell Automation is uniquely positioned to be your partner on your digital transformation journey. Though we have the full complement of services, products, and partnerships to implement smart manufacturing – we understand that this is not simply a technology purchase. This is your journey.

We’re here to help you create your future. To get the right information into the right people’s hands at the right time. To improve the quality of your products while decreasing disruptions in manufacturing processes. To improve your worker’s safety and quality of life. To apply contextual patterns in manufacturing that expand human possibility.


Smart Manufacturing Solutions

Smart Devices
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Smart Devices

Plant floor information begins with your sensors and devices. Smart Devices provide much more than simple binary data. They provide insights about their status and that of your machine – insights that can reduce downtime and improve productivity.

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Smart Machines
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Smart Machines

In today’s competitive environment, plant floor asset optimization is mission critical. Creating machines from the ground up that optimize productivity, quality, and safety, while providing insights and information to decision makers when it’s needed is a requirement of best-in-class manufacturers.

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Smart Systems
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Smart Systems

Smart systems improve productivity, quality, safety and cybersecurity while providing insights and information that make your enterprise more profitable.

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Optimize Productivity, Quality, and Safety

On your plant floor, helping to ensure that your assets and resources are more productive and safer while making quality products is mission critical. We know that the most productive companies are also – not coincidentally – the safest companies. Best in class performers regularly achieve higher OEE and fewer injuries by taking advantage of technologies that reduce unscheduled downtime while reducing risks. We know that the most productive companies get insights and information to operators, managers, and executives when it’s needed to make timely, actionable decisions. It starts with understanding your objectives and helping to create a path forward. Let Rockwell Automation help you plan your best future!

Smart Starts Here
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eBook
Smart Starts Here

Your guide to smart manufacturing to deliver measurable results by improving safety, increasing quality and optimizing plant performance.

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A Powerful Tomorrow Is Within Sight

An increasingly competitive global marketplace, accelerating expectations, regulatory mandates, increasing risks, a shrinking workforce and an unpredictable supply chain. The challenges facing today’s manufacturers are multifaceted and complex. To meet these demands, industry leaders have embraced digital transformation.

Emerging automation technologies will simplify production environments, unleash extraordinary innovation, improve system lifecycle management, and mitigate cybersecurity and safety risk.


Digital Transformation Strategy Consulting

Digital transformation is an innovation and productivity accelerator. It’s also a complex endeavor. Today, only 16% of industrial organizations have embarked on enterprise-wide digital transformation programs. Most attempts result in false starts as companies struggle to turn investments into results. So how do you find success? Start with a business-first, not technology-first, approach. Our digital transformation consulting team can work with you on a strategic plan that addresses priority use cases, business justification, change management, and an execution roadmap for technology implementation and support. All customized to your unique objectives and digital maturity level.

Digital Transformation Strategy Consulting
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Capability
Digital Transformation Strategy Consulting

The Rockwell Automation Digital Transformation Strategy Consulting Team can get you started on the journey to your next competitive advantage.

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How Can Our Smart Manufacturing Solutions Benefit You?

MES, Analytics & IIOT
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Software
MES, Analytics & IIOT

Bring edge-to-enterprise analytics, machine learning, industrial internet of things (IIoT) and augmented reality (AR) to your industrial operations making it more accessible, understandable, and actionable.

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ASEM 6300 Industrial PCs, Thin Clients, and Monitors
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Product
ASEM 6300 Industrial PCs, Thin Clients, and Monitors

Visualization and computing systems provide critical production information and enterprise data - enhancing operations, reducing downtime and costs.

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iTRAK Intelligent Track Systems
iTRAK Intelligent Track System
Hardware
iTRAK Intelligent Track Systems

Revolutionizing the design and build of track-based industrial motion control for packaging and materials handling, iTRAK combines linear and rotary motion.

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Machine Safety
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Capability
Machine Safety

Imagine machine safety that actually improves productivity and business performance – achieving  significantly higher OEE with less unscheduled downtime, and less than half the injury rate of average performers.

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Process Systems
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Capability
Process Systems

We can help you improve quality and productivity, increase efficiency and reduce costs in your distributed control system.

Integrate Technology
Fiix Computerized Maintenance Management System
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Software
Fiix Computerized Maintenance Management System

Maximize the value of production assets, systems, plants, and processes with critical insights from this world-class AI-powered CMMS.

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Protect Critical Customer, Product and Manufacturing Information

Smart manufacturing and digital transformation means connectivity from device, to machine, to system, to enterprise. It also means evolving risk management considerations. It means protecting your customer information, intellectual property, assets, workers, and environment.

Our expertise, along with our partners in IT, provide us with a unique understanding of the IT/OT convergence to be successful in both digital transformation and the requirements of building a smarter, safer, more secure infrastructure.

Industrial Cybersecurity
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Capability
Industrial Cybersecurity

Discover how Rockwell Automation and our partners help protect your information, intellectual property, assets, workers, and environment.

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ARC: Enabling Safe and Secure Industrial Operations
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Whitepaper
ARC: Enabling Safe and Secure Industrial Operations

Digital transformation demands active cybersecurity strategies that support rapid detection and response to any suspicious behavior. Companies also need trusted partners dedicated to helping ensure the security of critical OT products and services.

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Reduce Engineering Time

Creating products and processes in the digital world can unleash new insights and efficiencies in your physical operations. Whether you’re designing and commissioning machines, or managing production in a plant, digital engineering can help you get to market at record speeds, reduce risk and redefine productivity.

Do It Better Digitally with FactoryTalk
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eBook
Do It Better Digitally with FactoryTalk

Learn how you can work smarter, faster, and better in a digital environment.

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Digital Engineering
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Capability
Digital Engineering

Whether you’re designing and commissioning machines, or managing production in a plant, digital engineering can help you get to market at record speeds.

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What is Smart Manufacturing

Smart manufacturing refers to the integration of intelligent devices and technologies, such as industrial components like sensors, VFDs, controllers, visualization and software all connected to optimize production and improve efficiency. Smart manufacturing allows machines, systems, and devices to communicate and share data in real time, helping to improve decision-making. 

This connectivity enables manufacturers to monitor production, predict maintenance needs, and quickly adapt to changes. The goal of smart manufacturing is to create more flexible, efficient, and responsive manufacturing processes. By leveraging data and digital tools, smart manufacturing can reduce costs, enhance product quality, and increase sustainability. 

What is a Smart Factory?

A smart factory is a highly digitized, connected manufacturing environment where machinery, devices, and OT systems are connected to IT systems to enhance access to information at all levels of an organization.  

Effectively, a smart factory is a manufacturing environment that is optimized for smart manufacturing in order to adapt quickly to changes, optimize resources, and maintain high quality standards. The smart factory is a core element of Industry 4.0, emphasizing automation, flexibility, and sustainability in manufacturing. 


What are the Benefits of Smart Manufacturing?

Smart manufacturing offers a wide range of benefits: 

  • Increased efficiency: In smart manufacturing, real-time data and analytics streamline production processes, which reduces delays and improves resource allocation.
  • Lower costs: Advantages like predictive maintenance and optimized workflows help to lower operational costs for manufacturers by minimizing downtime and reducing waste. 
  • Greater quality control: Smart technology, like advanced sensors and analytics, enables continuous monitoring of processes and systems, which helps to maintain high quality standards and reduces defects in end products. 
  • Enhanced flexibility: As markets, demand, and the availability of resources fluctuate, smart manufacturing systems can quickly adapt, helping manufacturers stay competitive and agile. 
  • Sustainability: Data-driven insights and energy-efficient processes lead to reduced resource usage, minimizing environmental impact and supporting sustainable practices. 

Smart Manufacturing Technologies

From intelligent devices, controllers, and automation software to real-time analytics and digital solutions, smart manufacturing technology can be deployed throughout manufacturing processes.

  • Allen‑Bradley sensors and safety devices
  • PowerFlex VFDs
  • Logix programable logic controller
  • FactoryTalk automation software

Why Choose Our Digital Transformation Solutions?

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