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Protein Processing

Automation, Control and Information Solutions for Meat and Alternative Protein
Piece of salmon on a cutting board with herbs to the bottom left and a cup of berries on the top.
Food & Beverage
      • Dairy
      • Bakery
      • Beverage
      • Brewery
      • Prepared Foods
      • Protein Processing
    • Dairy
    • Bakery
    • Beverage
    • Brewery
    • Prepared Foods
    • Protein Processing
      • Energy Management
      • Food Packaging
      • Food Safety
      • Operational Excellence
    • Energy Management
    • Food Packaging
    • Food Safety
    • Operational Excellence
      • Agility and Analytics
      • Batch Performance Analytics
      • Perfect Fill
    • Agility and Analytics
    • Batch Performance Analytics
    • Perfect Fill
  • Sustainability
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Transitioning from Manual to Digital-first Operations

Rising costs, relentless demand and labor shortages are adding pressure to meat, seafood, poultry, and plant-based protein processors. We’re helping customers embrace the demands of tomorrow with world-class automation technology and digital transformation strategies to provide:

  • Workforce productivity and safety
  • Consistent, high-quality product
  • Yield savings and scrap reduction ​
  • Production and quality monitoring with data​
  • Real time operations visibility
  • Protection against security threats

Unsure where to start? Connect with a Rockwell Automation consultant today.

Digital Readiness Among Protein Processors
Several people wearing PPE (personal protective equipment) working in the assembly line at a poultry processing plant
eBook
Digital Readiness Among Protein Processors

Exploring whether digital transformation for the meat, seafood and poultry industry is a distant goal or evolving faster than one might think.

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Reshaping Protein Production
Several people wearing PPE (personal protective equipment) working in the assembly line at a poultry processing plant
eBook
Reshaping Protein Production

Discover how you can leverage new technologies to achieve flexible manufacturing and distribution, enabling you to meet the needs of a changing marketplace.

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4000

Product configurations at 100 cases/min with smart, agile production

80%

Or more OEE with digitalization and AR-trained workers

40%

Energy reduction through improved machine design and accuracy

Explore industry solutions in protein processing for: 

Workforce Effectiveness
Production Optimization
Risk Management

Improving Workforce Effectiveness

Accelerating new hire time-to-value and worker retention

Price pressure and competition for skilled workers is fierce in the protein industry. To be successful, meat, seafood and poultry processing facilities must find better ways to capture more value from the equipment on their plant floors – and attract, train and retain workers.

One approach is to attack productivity from several angles, like focusing on fewer, shorter downtime events, increased first pass quality, and faster Mean Time to Repair (MTTR). We partner with global meat processors to empower their limited workforce with:

  • Simplified, integrated robotics
  • Precision, advanced motion
  • Productivity-improving machine safety

Manufacturers are also using creative solutions to help train and retain staff, like Augmented Reality (AR) and Virtual Reality (VR). Using this type of learning experience can help increase knowledge retention, reduce training time and upskill the workforce.

Proving the Value of AR in Protein Packaging
Worker with AR glasses checking machine operation
Case Study
Proving the Value of AR in Protein Packaging

Maple Leaf Foods launches unique pilot program to demonstrate how augmented reality (AR) can improve operations across the industry sector.

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Can Augmented Reality Attract Gen Z to Poultry Processing?
Chicken looking directly ahead on a poultry free range farm. Other chickens are grazing in the background.
Magazine
Can Augmented Reality Attract Gen Z to Poultry Processing?

Embracing the needs of younger workers could help fix the worker shortage issue.

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Leveraging Technology to Optimize Yield and Throughput

Deploying next-generation software to overcome challenges and satisfy requirements

Let’s face it, the manufacturing environment is changing and becoming more complex every day. Consumers want increased visibility about your products, regulators want increased information about your meat processing methods, and stakeholders are demanding more sustainable operations. The common underlying theme…information.

Cloud-based technologies such as Plex® manufacturing execution system (MES) or Fiix® computerized maintenance management system (CMMS™) provide your team with the information they need at their fingertips, with the flexibility to quickly scale with your business needs.

The result is increased visibility to machine performance, inventory levels, maintenance requests, quality control, energy usage and more. Use this information to your advantage to build a more robust, sustainable operation.

How Tyson Foods Improved Sausage Yield
Breakfast that includes a plate with scrambled eggs, sausage and toast served with orange juice
Magazine
How Tyson Foods Improved Sausage Yield

The company slashed waste by implementing a manufacturing intelligence software strategy that provided insight into problematic weight variations.

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PCI Saves Big on Reactive Maintenance
A heap of yellow egg powder on round, wooden cutting board with a half-cracked egg to the right
Case Study
PCI Saves Big on Reactive Maintenance

Leveraging Fiix, by Rockwell Automation, Perth County Ingredients manager cuts reactive maintenance by 54% and saved over $40,000 a year.

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Line Visualization for Protein Processors
Operation line with graphics showing the monitoring of performance at various points in the line
Whitepaper
Line Visualization for Protein Processors

In partnership with Food Manufacturing, discover the technologies and strategies needed to enhance asset and line visibility in this paper.

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Smart Solutions: Unlocking Seafood Potential
Salmon fish farming in Norway sea. Food industry, traditional craft production, environmental conservation. Aerial view of round mesh for growing and catching fish in arctic water surrounded by fjords
Blog
Smart Solutions: Unlocking Seafood Potential

With the growing seafood market, it's time for fish processors to get more value and far greater yield from their raw materials and processes.

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Securing Your Food and Beverage Operations
Two men looking at computer screens in a remote support center control room
eBook
Securing Your Food and Beverage Operations

Cyberattacks are rising in cost and frequency. Discover the best practices and solutions used across manufacturers to protect their operations. 

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Five Steps for Improving Your Food Safety Program
Cooked shrimp on the belt in the production line, shrimp industry
Brochure
Five Steps for Improving Your Food Safety Program

How prepared are you to prevent or identify food safety and quality issues? Take an information enabled approach can help you address food safety across your operations.

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Boost food safety, quality and security

Meeting the needs of consumers has introduced greater complexity across your production and supply chain. This complexity requires you to manage food safety, quality and security across a broader product spectrum.

A comprehensive strategy to help protect product safety and quality is critical to mitigating risk.

Learn more about our solutions:

Industrial Safety Solutions | Rockwell Automation

Food Safety and Quality Control Systems | Rockwell Automation

Food & Beverage Cybersecurity Solutions | Rockwell Automation


Drive next-level machine productivity

From enhanced robotic capabilities without additional complexity to digitally enabled machines revolutionizing data insights, explore how machine builders are leveraging technologies to create smart and flexible machines to deliver value through added precision, minimized bottlenecks and efficiency gains

Protein Productivity
Packing of chicken in boxes on a conveyor belt
eBook
Protein Productivity

Discover how digitalization yields massive productivity boost for the protein industry operations at every stage of the value chain.

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Digital, smart and flexible machines for the meat and seafood market sector
Man is managing grinding machine
On-demand Webinar
Digital, smart and flexible machines for the meat and seafood market sector

Watch to see how you can start your journey to build digitally enabled, smart and flexible machines.

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Marlen Captures 40% Energy Savings with New Design
Marlen Servo-driven OptiServ 340 vacuum stuffing and pumping system
Case Study
Marlen Captures 40% Energy Savings with New Design

See how Marlen improved portion precision, energy efficiency and the sanitary design of their food vacuum stuffing and pumping system.

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Moving to Alternative Protein Production

Producing sustainable protein, while driving down costs.

Changing consumer preference for healthy and eco-friendly options are driving unprecedented growth for alternative meat production. However, operators face unique challenges to deliver high-quality proteins that look, smell, and taste as expected.

Leverage the power of IT and OT integration to achieve consistent batch control, integration with suppliers, and operational control that drives down cost and increase consumer adoption.

Alternative Protein Manufacturing and Automation
Vegan hamburger, Sandwich made without meat, with glass of green juice in the background. Sandwich with pepper, mushroom, tomato, lettuce and protein salad
Blog
Alternative Protein Manufacturing and Automation

Automation is crucial in the alternative protein industry to keep up with growing demand and help drive success.

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Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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