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Unified and Analytics Enabled Process Control

One Control, One Infrastructure, One Visualization Platform
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  • Modern Process Control
  • Modernization
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A mixture of control systems based on disparate technology, tools, and complicated mechanisms can restrict your process flexibility and responsiveness, limiting production safety and security.

A smart process control system empowered by a modern Distributed Control System can help you make faster process control decisions, be more productive and profitable while reducing operational risk.

Plantwide Control SystemBoost your Process Efficiency with Multi-discipline Control

With PlantPAx®, you no longer need multiple automation systems for your plant. Instead, implement a single, plantwide control system, integrating process, discrete, power, safety, and information into one plantwide infrastructure built on open communication standards.
Watch this video to understand why plantwide control system is the way forward for your process control.
 

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PlantPAx Differentiation Video Series: Total Plantwide Control
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PlantPAx Differentiation Video Series: Total Plantwide Control

Tired of siloed process control systems? PlantPAx, Rockwell Automation's distributed control system, seamlessly integrates your entire plant, boosting efficiency and providing valuable insights.

Explore how to improve productivity, drive profitability and help reduce risks with PlantPAx®

Step inside a virtual plant environment and see the DCS system in action.

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PlantPAx Differentiation Video Series: Process + Power

Struggling to integrate power and process in your production operations? PlantPAx, Rockwell Automation's distributed control system, seamlessly unifies power and process, simplifying your operations and maximizing performance.

Unified Process and PowerA unified process and power system reduces risk with advanced, and easy-to-use solutions

Process and power are different functions and have traditionally needed different teams to operate. Increasingly, organizations are choosing to connect the two functions for more efficient operations. With a single control platform for process and power, you can manage an entire plant more productively, with lesser risk and greater visibility across your production.
Rockwell Automation offers robust, unified process and power control solutions, with scalable and standardized systems that help to reduce business risk. Easy-to-use technology improves productivity and operational effectiveness, and data collated across process and power is delivered via an intuitive visualization platform enabling faster, more informed decisions. This unified control also helps to optimize power and energy consumption with contextualized insights and simplify sustainability reporting.

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OUTCOMES-Build-Resiliency
Mitigate risk

Expert solutions and support that mitigate project risk from project design through commissioning

OUTCOMES-Optimize-Production
Improve operational productivity

Integrated solutions that are easy to implement, use, maintain, and upgrade so you can reduce costs and stay productive

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Enable your workforce

Insightful data from across process and power—visualized in a single control platform—allows you take more efficient and effective actions

Drive sustainability

Access to real-time usage data delivers a better understanding of energy use and how to optimize it


ARC Advisory Group webinar on Modern process control ARC Advisory Group analysts, end user leaders and industry specialists from Rockwell Automation revealed how industrial companies can remove boundaries with a unified process and power control in the plant, and accelerate outcomes like asset management, energy management and predictive maintenance with AI, Edge and cloud (Industrial Data ops), with modern process control.

Watch the On-Demand session to find out:

  1. Why do you no longer need multiple automation systems for your plant.
  2. How modern process control makes information more readily available, meaningful, useful, and valuable for the right people at the right time, with data born from plantwide devices, orchestrated at the edge, and contextualized in the cloud.
  3. How JK Lakshmi Cement, a leading cement manufacturer in India, improved operational efficiency and achieved faster time to market with modern process control.
  4. How Kaolin mining operation in Western Australia is planning to save 20% on costs and achieve a 15% schedule reduction.
DTC Asia Industry Best Practices event with Rockwell Automation
DTC Asia Industry Best Practices event with Rockwell Automation
On-Demand Webinar
DTC Asia Industry Best Practices event with Rockwell Automation

Remove boundaries, accelerate outcomes with unified and analytics enabled process control.

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Extend The Connected Enterprise®

By unifying two systems and creating one operating environment, you achieve visibility into the whole plant with one tool. With Intelligent Packaged Power, you can securely merge power management and controls environments into one suite of tools for maximum visibility.

Intelligent Packaged Power Solutions
Intelligent Package Power Solutions
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Intelligent Packaged Power Solutions

Our Intelligent Packaged Power and process systems provide better visibility into plant operations, enabling better decision making.

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Integrate Smart Devices with Intelligent Packaged Power
Integrate Smart Devices with Intelligent Package Power
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Integrate Smart Devices with Intelligent Packaged Power

Traditional hard-wired methods can complicate smart device integration, but there's a better way with Intelligent Packaged Power solutions.

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Simplify Integration with Intelligent Packaged Power
Simplify Integration with Intelligent Packaged Power
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Simplify Integration with Intelligent Packaged Power

Avoid frustration and complications by choosing an Intelligent Packaged Power solution.

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More Insights

Read these blogs and case studies to learn how modern process control is revolutionizing industrial operations, enhancing efficiency and reducing environmental impact.

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PlantPAx Differentiation Video Series: Cybersecurity

Stop cyberattacks in their tracks with PlantPAx from Rockwell Automation. This secure distributed control system (DCS) keeps your plant running smoothly and protects it from ever-evolving threats.

Modern industrial operations require modern cybersecurity solutions!

With a modern DCS , you can improve production safety and security, and address environmental, social, and governance (ESG) concerns.
PlantPAx® from Rockwell Automation, which is IEC-62443-3-3 certified, provides a flexible, multi-layered approach for enhanced overall security.
As the threat environment is constantly changing, PlantPAx has the agility to adopt new technology solutions and capabilities in a way that helps to protect the systems from external threats.


PlantPAx 5.x

Accelerate Your Digital Transformation with Our DCS

Producers like you are adept at navigating the complexities and challenges of staying competitive. This is true in a variety of industries ranging from pharmaceuticals, consumer packaged goods, and food and beverage to mining and chemical. That’s why it’s so important to implement the latest technological advancements to continue your ever-evolving digital transformation journey.

From the control room to the board room, process system users face the persistent challenges of balancing productivity against budget and resource constraints as well as proactively addressing evolving operational risks. Meet these challenges and experience real productivity gains in all areas of your plant with the PlantPAx distributed control system (DCS).

System features positively impact the lifecycle of your plant operations by ensuring that plant-wide and scalable systems drive productivity, improve profitability, and reduce overall risks for operations.

The latest system release introduces:

Networks and Security Updates: Cybersecurity updates and new Stratix switches strengthen your system's defense and network reliability, while OPC UA integration streamlines data exchange. Enhanced network health objects monitor performance and proactively address potential issues. Expanded support for our partner, Aparian’s, Foundation Fieldbus and Profibus PA devices ensure seamless connectivity across your entire industrial network.

Analytics Enabled: Gain actionable insights and optimize operations with KPI-aligned alarms and events dashboards, comprehensive device information dashboards, and seamless integration of multiple PlantPAx data sources into a unified enterprise view, powered by FactoryTalk DataMosaix for both cloud and on-premise deployments.

Enabling Process and Power: Seamlessly monitor and control your electrical distribution across IEC-61850 and Ethernet/IP, with support for our ProSoft Gateway or in-chassis IEC-61850 solutions. Utilize included objects for Rockwell Automation, SEL, and ABB protection devices to optimize your power management strategy.

Learn More About the Industries We Serve
PlantPAx Distributed Control System The Modern DCS
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PlantPAx Distributed Control System The Modern DCS

The PlantPAx® system, a modern DCS, is a key component of The Connected Enterprise®.

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Lifecycle Services

Support for Your Operations Lifecycle

From the plant floor to the top floor, organizations need a global partnership that understands their industry to achieve a lifecycle strategy. Rockwell Automation delivers ingenuity by combining domain expertise and technology. We partner at every stage of your lifecycle to expand what is possible for your business so you can expand what is possible for your customers.

The PlantPAx DCS excels by impacting the overall effort to integrate the process control layer to the enterprise.  This reduces the lifecycle cost of the system and lowers operational risks in operations. PlantPAx can provide impact throughout each phase of the lifecycle.

  1. Design: With faster engineering and standardization, teams can offload non value-add tasks that consume the design stage and instead place focus on providing a differentiated higher level of value to the client.
  2. Build: Faster commissioning and better skid integration minimize disruptions to the critical path of the project timeline. Technology features in the DCS must enable global teams to quickly troubleshoot issues in commissioning phases and remain flexible to adopt late-binding changes. Skid integration capabilities and simulation tools to run effective acceptance tests help compress project timelines.
  3. Sustain: Easier to maintain, operate and modernize by reducing the total cost of ownership with a smaller footprint and simplified modernization path.
  4. Improve: Drive improvement into the enterprise with the ability to expand and enhance with diagnostic capabilities, open access, and analytics and optimization tools.
Learn More About Our Process Services
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