Is Your Data Working With or Against You?
The CPG industry is faced with rapidly changing consumer expectations which is resulting in added operational complexity, margin compression and the need for advanced process visibility and control.
Process Development
- Lack of formal, defined, multi-variable analytically-driven Golden Batch settings results in inconsistent quality
- Lack of formal process adherence documentation
- Lack of real-time deviation alerting and notifications
Manufacturing Operations
- Rework due to inconsistent batches increasing material, energy, labor costs
- Reliance on personnel to operate highly complex processes that cannot be fully automated introduces variability
- Lack of real-time monitoring of process variability makes it difficult to achieve the Golden Batch for each run
QA and Regulatory Affairs
- Increased risk of a recall due toinconsistent batch quality
- High quality control costs due to time-consuming quality control quarantines and manual root cause analysis
- Manual recordkeeping is inconsistent and error-prone
Tackle Batch Production Challenges with Batch Performance Analytics for CPG
Batch Performance Analytics helps consistently produce batches with specific specifications, quickly identifying contributing factors in production variability and help improve regulatory compliance by automating data collection, analysis and reporting of continued process verification. With Batch Performance Analytics for CPG, you accelerate time to value with optimized process insights and improved productivity through data-driven decision-making.
Aggregate & Contextualize Data
- Collect data from disparate sources
- Contextualize batch data
Setup KPIs and Alerts
- Select KPIs, configure spec limits and weightage
- Compare batch KPIs and against a Golden Batch
- Set alerts/notifications to be sent to select users
Review Insights & Take Action
- Review performance by site, plant, process cell, recipe, batch ID or time range
- Drill down and analyze root causes of deviations
- Use insights to improve process performance
Unlocking the Golden Batch with Batch Performance Analytics for CPG
Improve business performance and outcomes through better process understanding
Reduce cost by leveraging real-time, multi-variable insights to optimize consistency and quality – regardless of raw material supplier, operator or processing location
Increase capacity by applying advanced analytics to reduce rework and improve cycle time
Free up limited labor resources by using pre-built application content, full lifecycle application support and simplified, error-proof processes that increase rigor, compliance and documentation
Enable Smart Manufacturing by adopting a robust scalable batch data infrastructure to enable predictive, prescriptive analytics
Manufacturing Execution Systems: A More Flexible Production Process is Possible
More responsive.
10% Improved
yield and reduced losses
More informed.
12% Improved
first-pass quality
More efficient.
18% Reduced
production costs
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