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Process Solutions

Maximize Productivity and Help Minimize Risk
Process solutions
Process Solutions
      • Overview
      • Basic Batch Management
      • Comprehensive Batch Management
    • Overview
    • Basic Batch Management
    • Comprehensive Batch Management
  • Optimization
      • Overview
      • Safety Instrumented Systems
      • AADvance
      • Trusted
      • ControLogix SIL-2
      • Logix SIS
    • Overview
    • Safety Instrumented Systems
    • AADvance
    • Trusted
    • ControLogix SIL-2
    • Logix SIS
  • Services
      • Overview
      • DCS Migration
      • PlantPAx DCS
    • Overview
    • DCS Migration
    • PlantPAx DCS

We understand that you face difficult challenges in your industry to achieve your production goals, meet customer demands, and stay ahead of the competition. With more than 100 years of industrial automation experience, we offer a wide range of process solutions to meet your challenges. Our process expertise in batch, process optimization, and safety system solutions and services can help you to accomplish your goals.

Systems
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Systems

Advance your process control using modern distributed control technology

Integrate Technology
Batch
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Batch

Reduce the risk, time, and cost by automating a batch control system

Automate Your System
Optimization
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Optimization

Model predictive control technology to meet profitability goals

Maximize Production
Safety
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Safety

Safety instrumented systems to protect your people, assets, and the environment

Reduce Risk

Maximize Operations and Achieve High Availability

Automate Processes in Your Industry to Fit Your Requirements

Automating your processes does not have to be a “one-size-fits-all” solution to maintain critical operations in your industry. We offer a wide range of process solutions that apply methods and technology to safeguard your operations, and match your economic and performance requirements. These solutions are scalable, flexible, and easy to integrate. This helps your organization increase productivity, lower costs, reduce energy consumption, and improve safety. Our process expertise can help you improve operational effectiveness and achieve high availability.

PlantPAx: Simplify and Leverage Virtualization
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Brochure
PlantPAx: Simplify and Leverage Virtualization

The PlantPAx® Virtual Image Templates deliver the core system elements as pre-configured, drop-in templates on a USB hard drive.

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Process OEM Solutions
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Process OEM Solutions

Helping drive profitability.

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Plant-wide Control and Optimization

Modern Distributed Control Systems

A modern distributed control system (DCS) is built using plant-wide control technologies. Today, process control, discrete control, power control, and safety control no longer have to be a choice of separate technologies. Producers can now choose to implement a plant-wide control system.

The use of common automation technologies enables seamless integration of the modern DCS with plant-floor and business systems, creating more opportunity for plant-wide optimization. This approach improves productivity, lowers energy consumption, and reduces total cost of ownership of a modern DCS. Our PlantPAx system is a key component of The Connected Enterprise®, which makes all of this possible.

Learn More About Our Control Solutions Explore Our DCS Solutions
Rethink What to Expect From Your DCS
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Rethink What to Expect From Your DCS

Automation is accomplished by a mixture of diverse systems and tools specifically developed for the tasks they control based on limitations of the technology that is available.

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Model Predictive Control Delivers Results
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Model Predictive Control Delivers Results

Rockwell Automation model predictive control delivers customer value.

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Reduce Costs and Increase Production

Model Predictive Control and Optimization

For many operations, production and profit margins fluctuate due to material variance, equipment constraints, operator skill set, and changing environmental conditions. Our model predictive control (MPC) technology leverages the Pavilion8® software platform. This technology is an intelligence layer on top of basic automation systems that continuously drives the plant to achieve multiple business objectives.

Our MPC-based solutions include built-in controller performance metrics. Key indicators such as utilization, time-at constraints, and deviation from target are monitored. These metrics allow product quality, production, and efficiency to be measured directly against MPC utilization and performance.

Learn More About Our MPC Solutions
2021 Engineers' Choice Awards Winner
PlantPAx DCS Named Winner of Engineers’ Choice Award for Process Control Systems

Rockwell Automation Wins Big at 34th Annual Control Engineering 2021 Engineers’ Choice Awards

 

 

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Mitigate Hazards and Risks

Process Safety Solutions for Your Industry

The protection of personnel, processes, and the surrounding environment remains a significant part of any automation strategy. Our technology is used in safety and critical control processes in industries throughout the world. We can help you select a standalone or integrated process safety system based on required Safety Integrity Level (SIL) and your project requirements.

Explore Our Process Safety Systems Learn About Our Safety Instrumented Systems

Reduce Cost, Time, and Risk

Automate a Batch Control System

Your diverse batch processing needs require flexibility and reliability to manage workflows and recipes. Our batch solutions are tailored to meet your business and production goals.

Discover Your Batch Solution
Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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