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Industrial Automation Asset Management Solutions

Extend equipment life and reduce your maintenance spend.
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Asset Management and Maintenance Solutions

By developing an effective asset management strategy, you can improve automation asset performance, boost OEE, and reduce your maintenance, repair and operations (MRO) spend on a day-to-day basis. Our industrial asset optimization services can help you get the most from your operations, proactively address downtime issues, and help manage risks. 


Asset Optimization

Reduce costs and improve maintenance decisions

Our asset optimization services help you proactively enable worry-free production, with managed support and service agreements as needed.  Our comprehensive, data-driven solutions can have a dramatic impact on your maintenance, repair and operations (MRO) costs, productivity, and bottom line:

  • Reduce your MRO costs, improve your storeroom processes and practices, and have ready access to critical spares
  • Identify your greatest obsolescence risks, and use this risk hierarchy to develop and execute modernization projects
  • Use the wealth of data within your systems to improve asset performance and reliability, and identify issues before they materialize into downtime events

Flexible service agreements and as-needed support are designed to enable faster downtime recovery, cost-effective off-shift support, lower maintenance costs, and better visibility to asset obsolescence.

Asset Optimization Services Overview
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Asset Optimization Services Overview

Reduce costs and improve your maintenance decisions by applying our expertise to your plant data. 

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Asset Optimization Services
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Asset Optimization Services

Learn how you can sustainably extend automation equipment life and improve asset utilization.

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Installed Base Evaluation
Installed Base Evaluation
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Installed Base Evaluation

An Installed Base Evaluation™ makes it easy for you to collect and analyze critical performance information within your facility and across the enterprise.

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Steps for Strategic Industrial Asset Management

Develop an asset optimization strategy with our data-driven services 

  1. Assess and Plan - Use digital insights to understand your existing installed base and develop an asset management plan to support production needs. Periodic assessments are recommended to adjust your support plan as your installed base changes.
  2. Implement the Asset Optimization Strategy - Prolong the life of your assets with a plan that may include preventive maintenance, repair and inventory services, and managed repair and inventory services.
  3. Modernize - Upgrade to the latest asset management technology to take advantage of increased functionality and innovation. reassess and update your asset optimization strategy to prolong your new investments and optimize production so that you are constantly improving.

Related Tools and Services

  • Modernization Services
  • Field Services

Repair Services

Sustainably repair your industrial automation assets

Prolong the life of your industrial automation products and support your operational needs with a Repair+ service agreement. The agreement includes an individualized amount to spend on repairing your spare parts quickly so you can minimize downtime. Our sustainability calculator helps you quantify the environmental impact of your repairs with easy-to-consume dashboards. We can also provide critical support on older legacy products. When you are ready to modernize, our field services teams can help you evaluate, plan, and implement your modernization project.

Related Services:

  • Industrial Repair Services
  • Remanufacturing and Exchange Services
  • Legacy Product Support
  • Sustainability Calculator for Repairs
  • Modernization Services
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Global Remanufacturing Services

Our Remanufacturing Services provide an environmentally friendly option to purchasing new equipment, with quality and sustainability incorporated into every step.

Need priority service, access to information and proactive support in this ever-changing environment? Maximize your time and save 20%–30% with an Integrated Service Agreement.
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Inventory Services

Optimize your inventory management and minimize downtime

An Inventory+ service agreement provides ready access to Rockwell Automation critical spare parts stored at your facility. The agreement also includes priority replenishment stock for faster turnaround times and a dedicated budget to cover repairs and parts used from the agreement stock. Rockwell Automation owns and manages the spare parts inventory, mitigating your downtime risk and offering financial flexibility for your spare parts needs. The bill of materials (BOM) is flexible as your installed base changes and the fixed fee offers predictable billing. The Inventory+ service agreement includes a Repair+ services agreement and all its benefits.

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Data-driven Asset Management Strategies
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Data-driven Asset Management Strategies

A comprehensive asset management strategy combined with the right technology can transform maintenance from an expense into a strategic, competitive asset.

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Managed Inventory and Repair Services

Our on-site asset management services provide a proven methodology to help you manage your repair process, improve reliability, reduce inventory, and mitigate obsolescence risk. With our asset management services, an on-site asset management professional integrates with your maintenance and production teams to help reduce MRO costs through proven demand management processes. Your asset management professional can help manage and optimize critical spare parts, identify opportunities for standardization, help reduce common failure modes, reduce the number of repairs, minimize repair turnaround time, and provide comprehensive asset and online reliability reports. The program has documented millions in combined annual cost savings for our customers.

Related Services:

  • Integrated Service Agreement

What is Industrial Asset Management for Automation?

Industrial asset management for automation involves optimizing the use, maintenance, and lifecycle of automation systems and equipment within industrial environments. It focuses on ensuring these assets operate efficiently, reliably, and cost-effectively to maximize productivity and minimize downtime.  

Industrial asset management includes monitoring performance, scheduling preventive maintenance, analyzing data for predictive insights, and managing inventory and spare parts. Advanced technologies like IoT, AI, and digital twins are often employed to enhance decision-making and streamline operations. Ultimately, it aligns technical and financial strategies to achieve business goals while prolonging the life of automation assets. 

Benefits of Industrial Asset Management

Industrial asset management for automation systems provides manufacturers with a wide range of benefits.

Top benefits include: 

  • Increased operational efficiency: Effective asset management helps ensure that automation systems operate at peak performance, reducing delays, errors, and resource wastage. 
  • Reduce downtime: Predictive and preventive maintenance minimizes unplanned outages, ensuring continuous production and higher reliability. 
  • Cost savings: Optimizing maintenance schedules, extending equipment lifecycles, and reducing energy consumption lowers operational and capital expenses. 
  • Enhanced decision-making: Real-time data and analytics provide actionable insights for better planning, resource allocation, and performance improvement. 
  • Improved regulatory compliance and safety: Proper asset management ensures systems meet safety and environmental standards, reducing risks and liabilities. 

Why Manufacturers Rely on Industrial Asset Management

Manufacturers rely on industrial asset management for automation systems to ensure reliable, efficient, and uninterrupted production processes. It helps minimize costly downtime by enabling predictive and preventive maintenance, reducing the risk of equipment failure.  

By optimizing asset performance, manufacturers can improve productivity and achieve cost savings through reduced energy consumption and extended equipment lifecycles. Industrial asset management also provides real-time data and analytics, supporting smarter decision-making and resource allocation. 

Additionally, it helps ensure compliance with safety and environmental regulations, enhancing workplace safety and mitigating risks. Overall, it aligns operational efficiency with business goals, driving profitability and competitiveness in the market.

Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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